Automotive Industry Solutions

The automotive industry faces problems in the production process, such as low efficiency in cleaning tire molds, corrosion of automotive chassis components affecting assembly quality, and insufficient precision in cutting precision parts.

Laser R&D products provide a full process solution: In the tire production process, the laser cleaning equipment on the tire mold line can be linked with the tire vulcanizing machine. After the mold completes one vulcanization, the equipment automatically starts the cleaning program, recognizes the mold pattern through a high-definition visual positioning system, and the laser head moves along the pattern trajectory. The cleaning power is adjusted to 1000w-2000W, completing the cleaning of a tire mold within 5-8 minutes, removing surface sulfide residues, ensuring tire pattern clarity, and increasing the tire qualification rate to over 99.5%.

In the production of automotive chassis, laser rust removal equipment is used for chassis frames and suspension system components. It adopts automated conveyor lines and multi station laser cleaning modules, which can process 30-50 parts per hour. After rust removal, the surface of the parts is free of oxide layer, and the welding strength is increased by 15%.

For the cutting and processing of precision automotive components such as engine cylinder blocks and transmission gears, water guided laser precision cutting equipment can achieve high-precision cutting of complex shapes, with a cutting accuracy of ± 0.01mm and a heat affected zone of less than 5 μ m, avoiding component deformation caused by traditional cutting and meeting the high-precision assembly requirements of automotive components. In addition, all devices support integration with the automotive production MES system to achieve real-time monitoring of production data, helping enterprises optimize production processes and reduce overall production costs by about 20%.